Custom Polycarbonate Extruded Profiles

Custom Polycarbonate Extruded Profiles

Plastic profiles typically consist of extrusions that have distinctive cross-sectional shapes. These types of extrusions can be long channels or small corner components.
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Description
Technical Parameters

Premium Milky White Diffuser PC Profile

High-performance building-grade polycarbonate profiles for architectural and construction applications

 

Dachang's polycarbonate extruded profiles are precision-engineered building-grade PC profiles featuring a distinctive milky white diffuser finish. Unlike standard transparent or opaque polycarbonate profiles, our milky diffuser profiles provide optimal light transmission with soft, even light distribution-making them ideal for architectural glazing systems, glass partition edge trim, decorative building moldings, and interior light diffusion applications.

 

As a leading custom polycarbonate profile manufacturer with over 27 years of plastic extrusion expertise, we specialize in OEM/ODM production for global construction material suppliers, LED lighting fixture manufacturers, and building component distributors. Our advanced extrusion lines and in-house mold workshop enable 72-hour custom mold delivery-significantly faster than the industry average of 2-3 weeks.

What Makes Our PC Profiles Different?

 

Milky White Diffuser Finish

Unique light-diffusing surface provides 85%+ transmittance with uniform distribution-superior to standard frosted or clear PC profiles.

Ultra-Lightweight Design

At only 90g/meter, our profiles are 15-20% lighter than comparable products, reducing shipping costs and simplifying installation.

Precision Building Dimensions

28mm × 12mm cross-section engineered for standard glass partition systems and architectural edge trim applications.

Construction-Grade Durability

Virtually unbreakable polycarbonate material withstands mechanical stress in high-traffic building environments.

Technical Specifications

Complete product parameters and material properties

 

Material Virgin Polycarbonate (PC) Resin | Customizable: PC/ABS, UV-stabilized PC, Flame-retardant V-0/V-2
Surface Finish Milky White Diffuser | Customizable: Clear, Frosted, Matte, Opal, Custom Colors
Profile Height 12mm | Customizable: 3mm - 150mm
Profile Width 28mm | Customizable: 5mm - 300mm
Wall Thickness 0.7mm | Customizable: 0.3mm - 5mm
Linear Weight 90g/meter
Standard Length 2m / 3m / Custom | Up to 6 meters continuous
Dimensional Tolerance ±0.1mm | High-precision ±0.05mm available
Light Transmittance 85-88% (diffused) | ASTM D1003
Impact Strength 600-850 J/m (Notched Izod) | ASTM D256
Operating Temperature -40°C to +120°C
Flammability Rating V-2 (V-0 available) | UL 94
polycarbonate extruded profiles
polycarbonate extruded profile

Key Features & Benefits

Why choose our polycarbonate extruded profiles

Superior Impact Resistance

200x the impact strength of glass and 30x that of acrylic. Virtually unbreakable for high-traffic environments.

Optimized Light Diffusion

Even light distribution without hotspots. 85%+ transmittance with uniform, glare-free illumination.

Excellent Thermal Stability

Operating range -40°C to +120°C for both extreme weather exteriors and high-heat interior installations.

Easy Fabrication

Cut, drill, bend, and form on-site with standard tools. Lightweight design simplifies handling and installation.

Electrical Insulation

High dielectric strength for electrical enclosures, cable management, and isolation applications.

UV & Weather Resistance

UV-stabilized formulations prevent yellowing and degradation for long-term exterior performance.

Industrial Applications

Serving diverse industries worldwide

Construction & Architecture

Glass partition edge trim

Curtain wall accessories

Decorative moldings

Skylight edge protection

Wall panel joints

01

LED Lighting Industry

LED strip diffuser channels

Linear light housings

Pendant lamp covers

Commercial lighting lens

Cabinet lighting covers

02

Retail & Display

Store fixture edge banding

Display cabinet trim

Shelf edge lighting

POP display components

Showcase frame profiles

03

Industrial & OEM

Machine guard profiles

Electrical enclosure trim

Equipment housings

Refrigeration cabinet trim

Medical device housings

04

 

 

OEM/ODM Manufacturing Services

 

Comprehensive custom production for global businesses

01/

Custom Profile Design

Free DFM consultation. Send drawings, CAD files, or samples-we'll optimize for cost-effective production while maintaining precision.

02/

Rapid Mold Fabrication

Industry-leading 72-hour mold delivery for standard profiles. In-house CNC workshop eliminates typical outsourcing delays.

03/

Material Customization

Standard PC, UV-stabilized, flame-retardant (V-0/V-2), food-grade FDA, PC/ABS blends. Custom Pantone/RAL color matching.

04/

Secondary Processing

Precision cutting, drilling, punching, bending, printing, hot stamping, adhesive tape, custom branded packaging.

Business Terms

 

Minimum Order Quantity 500m (custom) / 200m (standard)
Custom Mold Lead Time 72 hours (standard) / 5-7 days (complex)
Sample Lead Time 3-5 working days after mold
Production Lead Time 7-15 working days
Payment Terms T/T, L/C, Western Union, PayPal
Shipping FOB Shenzhen/Guangzhou, CIF, DDP
Certifications ISO 9001, RoHS, REACH, UL 94

 

FAQ

Q: What is the difference between polycarbonate and acrylic profiles?

A: Polycarbonate (PC) offers approximately 30x higher impact resistance than acrylic (PMMA). PC profiles are virtually unbreakable and maintain structural integrity under mechanical stress, making them ideal for safety-critical building applications. Acrylic provides better optical clarity and scratch resistance but is more brittle.

Q: Can you produce custom polycarbonate profile shapes?

A: Yes, we specialize in custom profile extrusion. Provide dimensional drawings (DWG, DXF, PDF, or hand sketches) or physical samples. We can produce complex geometries including hollow sections, multiple chambers, and co-extruded multi-material designs.

Q: What is the MOQ for custom polycarbonate profiles?

A: Minimum order for custom profiles is 500 meters. Standard catalog profiles start at 200 meters. Contact us to discuss sample orders for testing and validation before production runs.

Q: How long does custom mold fabrication take?

A: Standard-complexity molds complete within 72 hours-one of the fastest turnarounds in the industry. Complex profiles may require 5-7 working days. First samples are produced within 3-5 days after mold completion.

Q: What surface finishes are available?

A: We offer clear/transparent, milky white diffuser, frosted/matte, opal translucent, and opaque in standard or custom colors. Special finishes including textured, high-gloss polished, and soft-touch coatings are also available.

Q: Are your profiles suitable for outdoor use?

A: Yes, our UV-stabilized formulations are designed for exterior applications. UV stabilizers prevent yellowing and degradation from prolonged sun exposure, ensuring long-term clarity and performance.

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Request a Quote for Custom PC Profiles

 

Our technical sales team provides prompt responses with competitive factory-direct pricing

 

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