Custom Extruded ABS Profiles, Engineered to Your Cross-Section
At Dachang, every extruded ABS profile starts from a dedicated die and a fixed material grade, so what you receive matches the part your assembly actually needs rather than a shape you have to design around. Wall thickness, channels, snap features and overall envelope are all shaped by the die we cut for your drawing.
The reference section runs 45 × 20 mm with a 2.5 mm wall in ABS AG15E1, a dimensionally stable engineering plastic with the impact resistance and clean, paint-ready surface that display, lighting and enclosure work rely on.
For a sourcing team, the real value of a custom ABS extrusion is consistency. Once the die is proven, every meter leaves the Dachang line with the same section, the same grade and the same 300 g/m linear weight, which keeps your downstream cutting, printing and assembly stable from the first order through every re-order.
Lengths are cut to your spec within ±0.5 mm and packed in protective cartons ready for onward fabrication. When a project later needs a different section, the same in-house ABS extrusion route handles it, so you keep one supplier and one qualified material throughout.
Full Specifications of Our Extruded ABS Profile
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Material grade
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ABS AG15E1 |
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Color
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Original / natural (OEM color on request) |
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Section height
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45 mm |
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Section width
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20 mm |
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Wall thickness
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2.5 mm |
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Linear weight
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300 g / meter |
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Cutting length tolerance
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± 0.5 mm |
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Extrusion method
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Continuous die extrusion |
Reading this spec as a buyer
- The figures above describe one reference profile. Cross-section geometry is defined by the extrusion die, so the section can be built to your drawing.
- A stated ±0.5 mm cut tolerance means parts arrive at a repeatable length, with no trimming step before they reach your assembly line.
- 300 g/m is a fixed linear weight, so freight and per-unit cost stay predictable across any order volume.
- ABS AG15E1 is a named, repeatable grade you can cite directly on your own spec sheets and BOMs.
Why Project Buyers Choose Dachang Extruded ABS Profiles
01 / TOOLING
Your section, from a dedicated die
Dachang cuts your cross-section straight into the extrusion die rather than compromising from a stock shape. Tooling turns around in roughly 15 days, after which every run reproduces the same profile, so a bespoke section becomes a repeatable line item instead of a one-off.
02 / TOLERANCE
Cut length held to ±0.5 mm
Profiles arrive at a controlled length within ±0.5 mm. For a buyer that means no in-house trimming station and no length-related rejects at incoming inspection, because the parts drop straight into fabrication.
03 / COST
Predictable cost per meter
A fixed 300 g/m linear weight in a single named grade keeps material cost and freight calculable at any quantity. Quoting a 500 m project or a 50,000 m program uses the same clean per-meter basis.
The Material Grade and Extrusion Process Behind Our ABS Profiles
Dachang extrudes these profiles in ABS AG15E1 for the combination display, lighting and enclosure buyers ask for: dimensional stability through the extrusion, enough impact strength for handling and transit, and a smooth surface that takes paint, print and adhesive without extra prep.
Grade & compound
ABS AG15E1 is fed at controlled moisture. Because ABS is mildly hygroscopic, drying is set before the barrel to keep the surface free of splash marks and voids.
01
Die extrusion
Melt is pushed through the project-specific die to form the exact cross-section, whether that is the 45 × 20 mm reference wall or your own geometry.
02
Calibration & cooling
The profile is calibrated and cooled to lock the section and hold the 2.5 mm wall consistently along the full run length.
03
Cut & check
Lengths are cut to your spec within ±0.5 mm and dimension-checked before carton packing for shipment.
04
Extruded ABS Profiles for Display, Lighting and Enclosure Projects
Buyers come to Dachang for custom ABS extrusions across a range of build types. The same in-house tooling and extrusion capability covers each of the applications below, so a single supplier can serve several of your product lines.
Display & retail fixtures / DISPLAY
Frames, edges and structural trims for POS units, shelving and exhibition stands, where a clean paint-ready ABS surface and a consistent section keep panels seating flush.
Lighting housings & trims / LIGHTING
Bodies, covers and mounting channels for lighting assemblies, where a repeatable extruded section keeps optics, diffusers and fixings aligned unit to unit.
Enclosures & equipment trim / ENCLOSURE
Edge protection, bezels and framing rails on cabinets and equipment, using ABS impact strength to survive handling and installation.
Signage & interior fit-out / SIGNAGE
Structural and decorative profiles for signage and interior joinery, taking the same die-extrusion route whenever a custom section is required.
Custom OEM Extruded ABS Profiles Made to Your Drawing
Send a drawing, a physical sample, or even a rough sketch of the section you need, and the Dachang tooling team cuts a dedicated extrusion die and runs a first article against it. Tooling lead time is around 15 days, and a 50% down payment covers tooling and the initial order under T/T terms.
Custom scope covers the cross-section geometry itself, the ABS compound and color, cut length, and secondary operations such as punching or drilling where the part calls for it.
Because the die is yours once proven, re-orders reproduce the identical profile with no re-development, and the section, grade and finish stay locked across the program. That is the difference between a project-specific extrusion and a stock shape you have to design around.
If you are still comparing sections, share the constraint you are designing to, whether that is envelope, wall, or mating part, and we will advise what extrudes cleanly in ABS before any tooling is committed.
How Dachang Quality-Checks Every Extruded ABS Profile
At Dachang, quality on an extruded ABS profile is measured where it matters to assembly: the section and the length. Each run is produced from a single ABS AG15E1 grade so material behavior stays consistent, and the calibrated die holds the cross-section, including the 2.5 mm wall, along the full length.
Cut lengths are checked against your specified dimension and held within ±0.5 mm before packing, so incoming inspection on your side finds parts already inside tolerance.
Where a program has additional material or compliance requirements, such as a specific compound, a documented test, or paperwork for your own approval process, raise it with the quote and we will confirm in writing what we can support before tooling is committed, rather than after.
We do not list certifications a product does not carry. If a formal standard or third-party test is needed for your market, tell us the requirement up front and we will scope it against this profile directly.
Packaging and Shipping for Bulk ABS Profile Orders
PACKING
Carton box, transit-protected
Profiles are packed in carton boxes to protect the surface and the section edges through handling and long-haul transit, so parts arrive fabrication-ready, not scuffed.
COSTING
Freight you can pre-calculate
At a fixed 300 g/m, total shipping weight scales linearly with order length, so freight can be estimated before the profiles are even run.
TERMS
Clear T/T payment structure
Orders run on T/T with a 50% down payment covering tooling and the initial order, a single predictable structure for both first orders and re-orders.
Minimum Order and Lead Times for Custom ABS Profiles
Tooling lead time. A dedicated extrusion die takes around 15 days to produce once the section is confirmed. This is a one-time step per profile, and subsequent orders skip it entirely and run straight from the proven die.
Minimum order. Because each Dachang ABS profile runs from project-specific tooling, MOQ is set against your section and run length rather than a fixed catalog figure. Share your target volume with the drawing and we will confirm the minimum and price together in the quote.
Payment. Terms are T/T, with a 50% down payment covering tooling and the order, balance per the agreed schedule.
What to send for an accurate quote. A section drawing or sample, target length per piece and total quantity, the ABS color you need, and your destination. With those in hand we can return tooling lead time, unit price and shipping on one sheet.
A Closer Look at Our Extruded ABS Profiles
CUSTOM SECTION
Need your own profile shot?
Send your drawing and we will run a first article you can photograph and approve before the full production order.
Why Buyers Source Extruded ABS Profiles Directly From Dachang
Dachang is a dedicated extruded ABS profile manufacturer and OEM supplier, running plastic extrusion in-house at our Dongguan factory, from die tooling through calibration, cutting and packing. You are dealing directly with the plant that cuts the die and runs the line, not a trading desk in between.
In-house
DIE TOOLING & EXTRUSION
~15 days
TOOLING LEAD TIME
±0.5 mm
CUT LENGTH TOLERANCE
OEM / ODM
MADE TO YOUR DRAWING
Get Your Dachang ABS Profile Quote →
Common Questions About Sourcing Extruded ABS Profiles
Q: Can you extrude a custom ABS profile from our own drawing?
A: Yes. Dachang, as an extruded ABS profile manufacturer, cuts a dedicated die to your section drawing or sample. The reference part shown here is 45 × 20 mm with a 2.5 mm wall, but the cross-section is defined entirely by the die, so your geometry is what gets produced.
Q: What is the tooling lead time and payment structure?
A: Tooling runs about 15 days from confirmed drawing. Terms are T/T with a 50% down payment covering tooling and the initial order. Re-orders skip tooling and run directly from the proven die.
Q: What material grade and tolerance do you work to?
A: The reference profile is ABS AG15E1 with a cutting length tolerance of ±0.5 mm. Dachang, as an extruded ABS profile supplier, holds the section and the 2.5 mm wall through calibrated extrusion so parts stay consistent across the run.
Q: Is there a minimum order quantity?
A: MOQ is set against your specific profile and run length rather than a fixed catalog number, since each section runs from its own tooling. Send your drawing and target volume and we will confirm the minimum and unit price in the quote.
Q: Can the profile be supplied in a custom color?
A: The reference profile is supplied in natural/original ABS. Custom color is available as an OEM option, so just specify the color you need with your enquiry and we will confirm it against your order.
Q: How are the profiles packed and shipped?
A: Profiles ship in carton boxes to protect the surface and section edges in transit. At a fixed 300 g/m linear weight, total freight weight scales predictably with order length, so shipping cost can be estimated in advance.
Get a Quote From Dachang for Your Extruded ABS Profile
Send your section drawing or sample, target length and quantity, and destination. We will return tooling lead time, unit price and shipping on one sheet.